10 Sections
30 Lessons
30 Hours
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Utility KPI Fundamentals
Build the foundation for understanding utility department performance management and how objectives are converted into measurable KPIs.
3
1.1
Utility KPI Hierarchy, KPI Tree, KPI Selection & Responsibility
1.2
Industrial Utility Department, KPI, KRA, Objective & Performance Management
1.3
KPI Formula, Baseline, Benchmark, Target, Tolerance & Status
Utility Energy & Consumption KPI
Develop the ability to monitor utility energy consumption, efficiency, losses and energy-related operating costs.
3
2.1
Energy Consumption KPI: Electricity, Gas, Fuel, Steam & Water
2.2
Specific Energy Consumption (SEC), Energy Intensity & Efficiency KPI
2.3
Utility Energy Loss, Waste, Saving Opportunity & Cost per Production
Boiler & Steam System KPI
Learn how to evaluate boiler and steam-system performance using operational, efficiency, steam-quality and distribution indicators.
3
3.1
Boiler Operational KPI: Availability, Running Hours, Load & Steam Generation
3.2
Boiler Efficiency KPI: Fuel-to-Steam Ratio, Efficiency, Stack Temperature & Excess Air
3.3
Steam System KPI: Steam Quality, Pressure, Condensate Recovery, Steam Trap & Distribution Loss
Chiller & Cooling System KPI
Understand how operational and efficiency indicators can be used to evaluate chillers, cooling towers and industrial cooling performance.
3
4.1
Chiller Operational KPI: Availability, Load, Running Hours & Cooling Performance
4.2
Chiller Efficiency KPI: COP, kW/TR, Energy Consumption & Temperature Performance
4.3
Cooling Tower KPI: Approach, Range, Water Consumption, Chemical Use & Efficiency
Compressor & Compressed Air KPI
Develop practical skills for evaluating compressor performance, compressed-air energy consumption, system losses and air quality.
3
5.1
Compressor Operational KPI: Availability, Running Hours, Loading & Pressure
5.2
Compressor Energy KPI: kWh/Nm³, Specific Power, Load/Unload & Energy Loss
5.3
Compressed Air System KPI: Leakage, Pressure Drop, Air Quality, Dryer & Filter Performance
Generator & Electrical Utility KPI
Learn how to monitor generator performance, fuel efficiency, generation cost and major electrical utility performance indicators.
3
6.1
Generator KPI: Availability, Running Hours, Load, Fuel Consumption & Reliability
6.2
Generator Efficiency KPI: Specific Fuel Consumption, kWh/Litre & Generation Cost
6.3
Electrical Utility KPI: Power Availability, Power Factor, Demand, Load Factor & Reliability
WTP, ETP & Water Management KPI
Understand how water consumption, treatment performance, chemical use, recovery and compliance can be monitored through practical KPIs.
3
7.1
Water Consumption KPI: Raw Water, Process Water, Recovery & Consumption per Production
7.2
WTP KPI: Water Quality, Recovery, Capacity, Chemical Consumption & Operating Cost
7.3
ETP KPI: Treatment Capacity, Treatment Efficiency, Chemical Consumption, Sludge & Compliance
Utility Maintenance, Reliability & Safety KPI
Develop a structured approach to measuring maintenance effectiveness, equipment reliability, safety performance and compliance.
3
8.1
Preventive Maintenance KPI: PM Compliance, Inspection, Lubrication & Schedule Adherence
8.2
Reliability KPI: Breakdown, MTBF, MTTR, Availability, Repeat Failure & Critical Equipment
8.3
Utility Safety & Compliance KPI: Incident, Near Miss, Inspection, Statutory Compliance & Emergency Readiness
Utility Cost, Data & Performance Reporting
Learn how reliable data, cost indicators and structured reporting support effective utility performance management.
3
9.1
Utility Cost KPI: Energy Cost, Maintenance Cost, Chemical Cost & Cost per Production
9.2
Utility KPI Data Collection, Logbook, Meter Reading, Data Validation & KPI Calculation
9.3
Daily, Weekly & Monthly KPI Monitoring, Target vs Actual & Variance Analysis
KPI Dashboard, Improvement & Target Achievement
Bring the complete KPI management process together through dashboards, gap analysis, corrective actions and target-achievement strategies.
3
10.1
KPI Gap Analysis, Root Cause Analysis, CAPA, Action Plan & Continuous Improvement
10.2
Utility KPI Dashboard, KPI Scorecard, RAG Status & Management Reporting
10.3
Complete Industrial Utility KPI Management: KPI Tree, Target Setting, Monitoring, Review & Target
Industrial Utility Department KPI Management
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